Castable Elastomer Systems

Polycoat Products now offers Pre-Pol^®, our new line of hot cast TDI based urethane prepolymers for all types of elastomeric applications. These resins form unusually tough thermoset elastomers when mixed with an appropriate curative. Polycoat Products Pre-Pol^®, is a family of high performance TDI prepolymers in both polyethers and polyester types with hardness ranging from 70A to 75D. We can also blend custom systems to meet your needs and processing parameters. Our mission is to provide the most state-of-the-art, high quality polyurethane systems technology to meet or exceed the expectations of our customers in a responsive, efficient and cost-effective manner.

Polycoat Products carries a large variety of flexible, semi-rigid and rigid castable foams for a variety of applications. Our talented team of chemists are able to formulate foams to meet your exact processing needs and specifications. Polycoat Products has formulated numerous patented polyurethane systems, with over a thousand proprietary formulations. We can also custom blend systems to meet your specific needs and processing parameters. Polycoat Products prides itself on our R&D capabilities.

Product Technologies

Markets We Serve

Hot Cast / High
Durometer Systems

Room Temperature
Flexible Systems

Rigid & Semi-Rigid
Foams

Wet Food
Approved

Manufacturing
& Tooling

Water Resistant
& Marine

Automotive
Components

Hot Cast/High Durometer Systems

Polycoat Products also offer a variety of TDI/Polyether Prepolymers that are available in hardnesses up to 80D and 85D.

Room Temperature Flexible Systems

Polycoat Products also manufactures a wide variety of room temperature products that can be processed at 75-85°F and range from 40A to 75D. These materials do not require post cure heat, allowing for simpler and faster processing times. Many of these products can be mixed by hand and/or processed through a variety of machines.

Rigid and Semi-Rigid Foams

Polycoat Products offers a wide variety of semi-rigid foams that are used in applications where extra stiffness is needed as opposed to flexible foams. Mostly water blown, These materials range between 0.5 to 10 pounds per cubic foot and are used for packaging, movie set and prop design, etc. Also offered are a wide variety of rigid foams, very stiff foams ranging from 3 to 30 pounds per cubic foot. These foams use mostly water or Solstice LBA as a blowing agent and can be used in applications that require a rigid structure, such as doors, furniture, structure floats etc.

Pourable Foams

Polycoat Products carries a large variety of flexible, semi-rigid and rigid castable foams for a variety of applications. Our talented team of chemists are able to formulate foams to meet your exact processing needs and specifications.

Wet Food Approved

Polycoat Products also offers a variety of FDA approved products, both in MDI polyether and MDI polyester, that are available between 60-90A. Among these includes a full line of Potable water certified resins that range from 85-95A.

Spray Elastomers

Polycoat Products also offers a wide variety of spray elastomers and foams, please contact your local sales Representative for more information.

Custom Formulations

Polycoat Products has formulated numerous patented polyurethane systems, with over a thousand proprietary formulations. We can also custom blend systems to meet your specific needs and processing parameters. Polycoat Products prides itself on our R&D capabilities.

Containment Linings

Systems that provide abrasion, impact resistant and waterproofing solutions for containment areas, linings and more.

Decorative

Applications include decorative components, ornamental moldings, mirror and picture frames and similar items.

Furniture

Foams for applications that require a rigid structure, such as doors, furniture, structure floats etc.

Sporting Goods

Uses include urethane and foam systems meeting a range of hardness, elongation, and temperature specific physical properties. Wide range of applications, commonly used in the manufacturing of skateboard wheels, snowboards, surfboards, jet skis, footballs, helmets, and much more.

Manufacturing and Tooling

Great for rollers and other parts involved in machinery and manufacturing. A better alternative than plastic, rubber and steel because they are formulated to resist high loads, abrasion, solvents, chemicals, water, impact, tearing and temperature extremes.

Water Resistant and Marine

Uses include void filling, flotation and applications requiring fire-retardant properties. Applications include buoyant apparatuses such as lifeboats, rescue boats, life floats and more.

Automotive Components

Uses include filter seals, arm caps, head rests, automotive panels, crossovers/guards, filters, prototyping, car exterior, furniture seat cushioning, automotive and motorcycle seats and a variety of other applications.

TDI – Hot Cast / Pre-Pol^® Elastomers & Specialty Prepolymers- Technical Data Sheets
Below is a sample of products. Please contact the Castable Elastomer team for technical information and custom formulations

Curatives

HMDI/Ethers

MDI - Esters

MDI - Ethers

Specialty

TDI/Esters

TDI/Ethers

TDI/PPG

TDS/Ethers

Room Temperature / Cold Cast Elastomers - Product Technical Data Sheets
Below is a sample of products. Please contact the Castable Elastomer team for technical information and custom formulations

PC Series

Polycoat-Polycast^® / PC 18 MOLDING SYSTEM

The PC 18 casting materials are a solid cast two-component urethane system. The PC 18 systems are designed for ease of application and de-mold rates of 15 minutes to 60 minutes depending on gel time.

Polycoat-Polycast^® / PC 511-40A-LV-100S-NAT-BLACK

PC 511-40A-LV is a two-component, low viscosity, flexible polyurethane elastomer.

Polycoat-Polycast^® / PC 511-61A-LV-100S-NAT-BLACK

PC 511-61A is a two-component, low viscosity, flexible polyurethane elastomer.

Polycoat-Polycast^® / PC 511-81A-100S-NAT-BLACK

PC 511-81A is a two-component, low viscosity, flexible polyurethane elastomer.

Polycoat-Polycast^® / PC 511-85A-100S-NAT-BLACK

PC 511-85A is a two-component, low viscosity, flexible polyurethane elastomer.

Polycoat-Polycast^® / PC 511-7180A-FILLED-6M-NATURAL

PC 511-7180A is a two components, and flexible urethane elastomer

Polycoat-Polycast^® / PC 512-65A-FG-8M-GREY

PC 512-65A elastomer is a two-component, one hundred percent solids, casting elastomer suitable for many casting applications. The ability to extend the gel time on these products allows for casting of extremely large parts.

Polycoat-Polycast^® / PC 523-65A-M5-25M GREY

PC 523-65A-M5 elastomer is a two-component, one hundred percent solids, casting elastomer suitable for many casting applications. The ability to extend the gel time on these products allows for casting of extremely large parts.

Polycoat-Polycast^® / PC 524-65A-M5-8M-NATURAL

PC 524-65A elastomer is a two-component, one hundred percent solids, casting elastomer suitable for many casting applications. The ability to extend the gel time on these products allows for casting of extremely large parts.

Polycoat-Polycast^® / PC 525-65A-M5-25M-GREY

PC 525-65A elastomer is a two-component, one hundred percent solids, casting elastomer suitable for many casting applications. The ability to extend the gel time on these products allows for casting of extremely large parts.

Polycoat-Polycast^® / PC 536 SERIES TDS VERSION 1

The PC 536 Shore A Series Elastomers is two-component, one hundred percent solid, casting elastomers suitable for many casting applications. The ability to extend gel time on these products allow for casting of extremely large parts.

Polycoat-Polycast^® / PC 536-50A-210S-BLACK

PC 536-50A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-60A-M5-180S-BLACK

PC 536-60A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-60D-3M-BLACK

PC 536-60D is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-60D-3M-NATURAL

PC 536-60D is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-60D-M5-180S-YELLOW

PC 536-60D-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-65A-5M-NATURAL

PC 536-65A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-75A-140S-BLACK

PC 536-75A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment

Polycoat-Polycast^® / PC 536-80A-M5-25M-NAT

PC 536-80A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment

Polycoat-Polycast^® / PC 536-80D-3M-BLACK

PC 536-80D-3M is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-88A-M5-25M-NATURAL

PC 536-88A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-95A

PC 536-95A elastomer is a two component, one hundred percent solid, polyurethane elastomer designed for use as a general purpose casting material with good physical properties

Polycoat-Polycast^® / PC 536-95A-20M-NAT

PC 536-95A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-95A-20M-NAT_RECENT

PC 536-95A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment

Polycoat-Polycast^® / PC 536-95A-M5-180S-A106-BLACK

PC 536-95A-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 536-95A-M5-195S-RED

PC 536-95A-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment

Polycoat-Polycast^® / PC 538-65D-3M-NATURAL

PC 538-65D is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 538-65D-M5-180S-BLACK

PC 538-65D-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 538-65D-M5-210S-RED

PC 538-65D-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 539-60A-M5-10M-NAT

PC 539-60A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 539-80A-M5-25M-NAT data sheet-REVISE

PC 539-80A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 539-80A-M5-25M-NAT

PC 539-80A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 539-88A-M5-30M-NAT

PC 539-88A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment

Polycoat-Polycast^® / PC 546-35A-100S-BLACK

PC 546 soft elastomers are two-component, casting elastomers with exceptionally high elongation suitable for many applications. The ability to extend gel times on these products allows for casting extremely large parts.

Polycoat-Polycast^® / PC 561 SERIES TDS VERSION 1

The PC 561 Shore A Series Elastomers are two-component, one hundred percent solid, casting elastomers suitable for many casting applications. The ability to extend gel time on these products allow for casting of extremely large parts. The Shore A Hardness can vary from 30 to 90.

Polycoat-Polycast^® / PC 561-70A-M5-10M-NAT

PC 561-70A-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 561-80A-10M-BLACK

PC 561-80A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 561-80A-M5-10M-NAT

PC 561-80A is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 563-60ANR-M5-180S-RED

PC 563-60ANR-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 563-68A-M5-180S-BLACK

PC 563-68A-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 563-68A-M5-180S-RED

PC 563-68A-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 563-82ANR-M5-180S-RED

PC 563-82ANR-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 563-82ANR-M5-A106-180S-BLACK

PC 563-82ANR-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 563-85A-M5-180S-RED

PC 563-85A-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 563-85A-M5-A106-180S-BLACK

PC 563-85A-M5 is a two-component, 100% solid Elastomeric Urethane system designed for processing by either hand mix or typical polyurethane dispensing equipment.

Polycoat-Polycast^® / PC 756-10M-GREY

PC 756 is a member of a series of polyurethane elastomers designed to perform mechanical functions requiring exceptional toughness under compressive and tensile loading.

Polycoat-Polycast^® / PC 6136-30A-M5-10M-GREEN

PC 6136 soft elastomers are two-component, casting elastomers with exceptionally high elongation suitable for many applications. The ability to extend gel times on these products allows for casting extremely large parts.

Polycoat-Polycast^® / PC F71A

PC F71A is a two components, and flexible urethane elastomer.

PCCNO Series

PCF Series

Polycoat-Polycast^® / PCF 221-5-60S Class I TDS

PCF 221-5-Class I is a two-component polyurethane foam system developed for Class I applications with all water blown foam. This system exhibits excellent flowability and dimensional stability for pour-in-place applications such as panel manufacturing

Polycoat-Polycast^® / PCF 221-N-4-40s-NATURAL

PCF 221-4-Class I is a two-component polyurethane foam system developed for Class I applications with HFO coblown with water foam. The specs specify a foam formed by the reaction of an isocyanate with a polyhydroxy compound (per ASTM C1029-02)

Polycoat-Polycast^® / PCF 221-N-6-45S Class I TDS

PCF 221-N-6 is a two-component polyurethane foam system developed for Class I applications. This system exhibits excellent flowability and dimensional stability for pour-in-place applications such as panel manufacturing. This product does not contains CFC blowing agent.

Polycoat-Polycast^® / PCF 229-N-2-30S-NATURAL

PCF 229-N-2 polyurethane, fire retarded, rigid foam systems are designed to meet a variety of requirements without sacrificing product quality. The PCF 229 systems can be formulated in a wide range of densities from 1.8-6.0 pounds per cubic foot

Polycoat-Polycast^® / PCF-229-N-2-40S-NATURAL

Polycoat-Polycast^® / PCF 229-N-2-45S-NATURAL

PCF 229-N-2 polyurethane, fire retarded, rigid foam systems are designed to meet a variety of requirements without sacrificing product quality.

Polycoat-Polycast^® / PCF-229-N-2.5-40S-NATURAL

PCF 229-N-2.5 polyurethane, fire retarded, rigid foam systems are designed to meet a variety of requirements without sacrificing product quality. The PCF 229 systems

Polycoat-Polycast^® / PCF 231-6-35S-NATURAL

The PCF 231-6-35S polyurethane, rigid foam system is designed for molding and void filling applications. The product can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 232-N-3-35S-NATURAL

The PCF 232-N-3-35S polyurethane, rigid foam system is designed taxidermy applications. The product can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 232-N-3.5-35S-NATURAL

The PCF 232-N-3.5-35S polyurethane, rigid foam system is designed taxidermy applications. The product can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF-300-4-50S-NATURAL

PCF 300-4 polyurethane foam systems are designed for molding and void filling applications. PCF 300-4 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 316-16-20S-TDS

PCF 316 is a pour in place polyurethane foam system developed specifically for very high density and strength molded applications. It is available in 2.5 pounds per cubic foot through 40 pounds per cubic foot nominal densities and is designed for ease of application.

Polycoat-Polycast^® / PCF-412-4-NATURAL-V2

PCF 412- is a soft high-resilient flexible foam suitable for all types of molding including furniture seat cushions, automotive and motorcycle seats or other similar applications

Polycoat-Polycast^® / PCF-412-5-NATURAL

PCF 412- is a soft high-resilient flexible foam suitable for all types of molding including furniture seat cushions, automotive and motorcycle seats or other similar applications

Polycoat-Polycast^® / PCF-412-6-NATURAL

PCF 412- is a soft high-resilient flexible foam suitable for all types of molding including furniture seat cushions, automotive and motorcycle seats or other similar applications.

Polycoat-Polycast^® / PCF-412-9-NATURAL

PCF 412- is a soft high-resilient flexible foam suitable for all types of molding including furniture seat cushions, automotive and motorcycle seats or other similar applications

Polycoat-Polycast^® / PCF-412-20-NATURAL

PCF 412- is a soft high-resilient flexible foam suitable for all types of molding including furniture seat cushions, automotive and motorcycle seats or other similar applications.

Polycoat-Polycast^® / PCF-415-2.7-NATURAL

PCF 415-2.7 is a low density, high-resilient flexible foam. It is very versatile and, depending upon the ratio it is poured at, can offer different levels of foam stiffness to suit any specific application.

Polycoat-Polycast^® / PCF-425-N-10-50s-Black

The PCF 425-N-10-50S-BLACK polyurethane semiflexible foam system is designed for use in molding flexible foam pieces with a stiff feel.

Polycoat-Polycast^® / PCF 425-4-50S-BLACK

The PCF 425-4-50S-BLACK polyurethane semi-flexible foam system is designed for use in molding flexible foam pieces with a stiff feel.

Polycoat-Polycast^® / PCF 425-4-60S-BLACK

The PCF 425 polyurethane semi-flexible foam system is designed for use in molding flexible foam pieces with a stiff feel.

Polycoat-Polycast^® / PCF-435-4-45S-NATURAL

PCF 435-4 is a microcellular hi-load bearing flexible foam suitable a variety of applications. This product does not contain any TDI.

Polycoat-Polycast^® / PCF 437-24-45S-NATURAL

The PCF 437 Series is a two-component polyurethane micro-cellular water-blown flexible foam system designed for high-resilience application

Polycoat-Polycast^® / PCF-2131-4.5-50S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-4.5 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 2131-5-50S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-5 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF-2131-6-50S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-6 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 2131-6-60S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-6 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 2131-7-45S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-7 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 2131-7.5-75S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-7 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF-2131-8-50S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-8 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 2131-8.5-60S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-8.5 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 2131-10-50S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-10 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 2131-10-90S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-10 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF-2131-12-90S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-10 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF-2131-20-70S-NATURAL

PCF 2131 polyurethane foam systems are designed for molding and void filling applications. PCF 2131-20 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 2131-FR-5-55S-NATURAL

PCF 2131-FR polyurethane foam systems are designed for molding and void filling applications. PCF 2131-FR-5 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF 2131-FR-7.5-50S-NATURAL

PCF 2131-FR polyurethane foam systems are designed for molding and void filling applications. PCF 2131-FR-5 can be designed to meet a variety of reactivity requirements

Polycoat-Polycast^® / PCF-2134-8-50S-NATURAL