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GUIDE SPECIFICATIONS | Section 2.4
POLYDECK 160/160SC
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mesh (0.841 mm), 6.5+ Mohs minimum hardness, at a rate New concrete must be cured for 28 days (see General
of 20 lbs/100 sqft (1 kg/sqm) or as required to achieve a slip- Guidelines). Polycoat Products coating systems should not
resistant finish, into the wet second coat, cover completely. be subjected to rising water tables or hydrostatic pressure on
When the PC-260 is stiff enough to support weight without slab-on-grade decks. The only acceptable grade of plywood
denting, remove all loose aggregate. This will result in a 15 ± is APA rated exterior grade or better. The appearance and
1 dry mils (381 ± 25 microns) thick membrane, exclusive of physical characteristics of the plywood and grade should be
aggregate. Proceed with Phase 5 as above. considered. Plywood should be new or cleaned and sanded
(see General Guidelines). Coating should be applied at least
OPTIONAL FAST CURE: 5°F (3°C) above the dew point.
Topcoat: The addition of Polyglaze Hardener to Polyglaze
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100/100C/100SC or Polyglaze AL-50/AL-50SC will shorten cure Coverage rates recommended are based on lab conditions,
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time to 2-4 hours for each coat at an ambient temperature applied at 75°F (24°C) ambient temperature and are intended
of 75°F (24°C). Recoats should occur 8-12 hours of when to be minimum coverage rates on clean, smooth plywood, and
surface becomes tack-free. If Polyglaze Hardener is used to are exclusive of additional amounts needed to fill potholes,
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accelerate the curing, then re-coat window for the subsequent spalling, scaling, rough and irregular surfaces. Porosity and
coat is reduced to 24 hours after cure. If the recoat window roughness of the substrate, aggregate size, and product
has passed, then solvent wipe the surface with VOC-compliant temperature will affect coverage rates. Material mil thickness
solvent and re-prime surface. rates are calculated on theoretical coverage for a smooth
substrate and do not account for the actual texture or substrate
SLOPING, CONCRETE REPAIR, CRACK FILLING conditions in the field or at the time of application. Sample
For sloping, concrete repair or to fill cracks, use PC-260 neat mockups on the projects are recommended to determine the
or add sand/rubber granules from 0.5 to 1.5 by volume into exact coverage rates necessary to waterproof the deck to
mixed PC-260. acceptable standards.

FINISHED SYSTEM: Equipment should be cleaned with a urethane grade
When applied as directed, the Polydeck 160 Pedestrian environmentally safe solvent, as permitted under local
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Traffic Deck System will provide 60 ± 5 dry mils (1524 regulations, immediately after use. Uncured materials
± 125 dry microns), exclusive of aggregate, of superior are sensitive to heat and moisture. The substrate must be
waterproofing protection. When applying a second top coat structurally sound and sloped for proper drainage. Polycoat
on rubber aggregate, it will provide 72 ± 5 dry mils (1828 ± Products assumes no liability for substrate defects. Field visits
125 dry mircrons). The system requires a continuous coating by Polycoat Products personnel are for the purpose of making
application to minimize lines and/or streaking. Any optional technical recommendations only and are not to supervise or
adhesion test is to be performed seven days after product provide quality control on the job site.
application.
Warning
Limitations The products in this system contain Isocyanates, Solvents, Epoxy Resin,
The following conditions must not be coated with Polycoat and Curatives.
Products deck coating systems or products: on grade slabs,
split slabs with buried membrane, sandwich slabs with
insulation, slabs over unvented metal pan, magnesite, or
concrete with a structural integrity less than 3000 psi. Asphalt
surfaces and asphalt overlays may be coated with Polycoat
decking systems if first coated with the Polycoat™ PC-IM 129.
Concrete must exhibit 3000 psi minimum strength. Concrete
surfaces to be coated must be trowel finished in compliance with
the American Concrete Institute (except that hand troweling
is not required), followed by a fine-haired brooming, left free
of loose particles, and shall be without ridges, projections,
voids and concrete droppings that would be mechanically
detrimental to coating application or function.

POLYCOAT PRODUCTS TEL 562.802.8834 | FAX 562.921.7363 Section 2.4
wpsales@polycoatusa.com | www.polycoatusa.com