Advanced Polyurethane Composites for Stronger, Safer and Smarter Manufacturing
Polycoat Products’ Composites division combines coatings, foams, spray elastomers and cold-cast systems into engineered sandwich constructions that replace traditional fiberglass. Our polyurethane composites cure faster, eliminate VOC emissions, reduce labor and deliver tougher, more flexible parts for industries from marine and RV to bathware, construction and transportation.
Our XCoatings brand is a specially formulated coating and advanced manufacturing technique that provides a safer, more efficient production process that eliminates VOCs and styrene, reducing exposure to these hazardous chemicals and enhancing environmental safety.
With integrated robotics, spray equipment and application expertise, we help manufacturers improve efficiency, lower costs and bring innovative designs to market.
Applications
- Marine and RV Manufacturing
- Bathware and Aquatic Products
- Transportation and Industrial Applications
- Construction and Architectural Panels
Marine and RV Manufacturing
Polyurethane composites provide a safer, faster and more durable alternative to fiberglass in boats, RVs and camper shells. With no VOC emissions, reduced labor and stronger impact resistance, our systems help manufacturers deliver reliable, high-quality products.
Common Applications
- Boat hulls and marine panels
- RV door panels and camper shells
- Interior and exterior molded parts
Bathware and Aquatic Products
From bathtubs to spas, Polycoat composites improve production efficiency and part performance. Our fast-curing polyurethane eliminates styrene emissions, reduces manual labor and creates lightweight yet robust bathware solutions.
Common Applications
- Bathtubs and shower surrounds
- Jacuzzi and hot tub shells
- Custom molded bath fixtures
Transportation and Industrial Applications
Lightweight, tough and adaptable, our composites enhance efficiency and safety across the transportation sector. By replacing fiberglass with polyurethane, manufacturers gain design flexibility and longer-lasting performance.
Common Applications
- Semi-truck trailer panels and wind deflectors
- Lightweight vehicle components
- Electronic housing and enclosures
Construction and Architectural Panels
Polyurethane composites deliver structural strength and fire-retardant options for residential and commercial construction. With automation and robotics integration, manufacturers can produce more precise panels with reduced emissions and waste.
Common Applications
- Wall and decorative panels
- Interlocking construction systems
- Fire-retardant roofing components
Resources
Watch Videos, Download Specs, Guides and More
Access technical data sheets, automation demos and application guides to see how Polycoat polyurethane composites deliver stronger, lighter and safer alternatives to fiberglass.
Flexible Formulations and Automation for Better Performance
Polycoat Products collaborates with manufacturers to engineer polyurethane composites that meet precise design, performance and production goals. From robotics integration to tailored formulations, we deliver solutions that expand design freedom, improve efficiency and reduce costs.
- Prototype development with customer molds and designs
- Engineered layers for strength, fire resistance or flexibility
- Robotics and automation for consistency and reduced waste
Contact Us
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Connect with our team to discuss your next project and discover the right Polycoat solution for your needs.