XCoatings – Next-Gen Composite Systems
Styrene Free, No Chopped Fiberglass
Polyurethane Spray Applied Coatings
Our advanced polyurethane coatings, produced with innovative manufacturing processes, deliver safety and efficiency by eliminating VOCs and styrene, which protect both workers and the environment. Precision automation and rigorous quality controls reduce rework and minimize field repairs, resulting in lightweight, durable components with enhanced design flexibility and measurable cost savings. Our robotics lab and engineering teams drive continuous product innovation, ensuring XCoatings meets the evolving needs of industry professionals.
Supported by our expert R&D team of chemists and engineers, we are committed to superior product quality and technical excellence. As a family-owned, American manufacturer, we proudly deliver high-performance solutions from our U.S. facilities to clients worldwide.
XCoatings is a specially formulated coating system and advanced manufacturing technique that provides the following features & benefits:
- Environmentally Friendly & Safe – No VOCs or styrene emissions, promoting a healthier workplace and environment.
- Increased Production Efficiency – Faster cycle times and automatable processes for improved output.
- Design Flexibility & Market Proximity – Can be applied to tighter radii, enabling innovative designs and closer manufacturing to market outlets.
- Enhanced Performance & Durability – Tougher, stronger, and lighter parts with reduced breakage and rework.
Applications
- Marine and RV Manufacturing
- Bathware and Aquatic Products
- Transportation and Industrial Applications
- Construction and Architectural Panels
Marine and RV Manufacturing
Polyurethane composites provide a safer, faster and more durable alternative to fiberglass in boats, RVs and camper shells. With no VOC emissions, reduced labor and stronger impact resistance, our systems help manufacturers deliver reliable, high-quality products.
Common Applications
- Boat hulls and marine panels
- RV door panels and camper shells
- Interior and exterior molded parts
Bathware and Aquatic Products
From bathtubs to spas, Polycoat composites improve production efficiency and part performance. Our fast-curing polyurethane eliminates styrene emissions, reduces manual labor and creates lightweight yet robust bathware solutions.
Common Applications
- Bathtubs and shower surrounds
- Jacuzzi and hot tub shells
- Custom molded bath fixtures
Transportation and Industrial Applications
Lightweight, tough and adaptable, our composites enhance efficiency and safety across the transportation sector. By replacing fiberglass with polyurethane, manufacturers gain design flexibility and longer-lasting performance.
Common Applications
- Semi-truck trailer panels and wind deflectors
- Lightweight vehicle components
- Electronic housing and enclosures
Construction and Architectural Panels
Polyurethane composites deliver structural strength and fire-retardant options for residential and commercial construction. With automation and robotics integration, manufacturers can produce more precise panels with reduced emissions and waste.
Common Applications
- Wall and decorative panels
- Interlocking construction systems
- Fire-retardant roofing components
Resources
Watch Videos, Download Specs, Guides and More
Access technical data sheets, automation demos and application guides to see how Polycoat polyurethane composites deliver stronger, lighter and safer alternatives to fiberglass.
Flexible Formulations and Automation for Better Performance
XCoatings collaborates with manufacturers to engineer polyurethane composites that meet precise design, performance and production goals. From robotics integration to tailored formulations, we deliver solutions that expand design freedom, improve efficiency and reduce costs.
- Prototype development with customer molds and designs
- Engineered layers for strength, fire resistance or flexibility
- Robotics and automation for consistency and reduced waste
Contact Us
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Connect with our team to discuss your next project and discover the right Polycoat solution for your needs.